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SolidWorks Tutorial 30: How to Use SolidWorks Shell Tool Feature

Welcome to Solidworks tutorial for beginners and in this tutorial post, you are going to see how to use the Solidworks shell tool feature in this CAD software in step by step manner. Also, it explains the Shell features and its uses in Solidworks CAD modeling.

What is SolidWorks Shell Tool?

SolidWorks shell tool is mainly used for shelling process, in which the material removed from the inner body of model by keeping small thickness and results a hollow model. Using this tool, you can make either completely closed hollowed model or one face opened type. It is also a placed feature tool which can apply directly on the existing model or features.

The Solidworks shell tool is located in both features commandmanager and Insert menubar. In Solidworks, Shell feature having their own property manager which controls the application of shelling process on designed models. Here, both uniform thickness and multi-thickness shelling can be easily done by using this feature tool. Multi-thickness shelling helps you to apply different thickness on the faces as per your design need. Also you can decide whether shell outward or shell inward. Shell outward means the thickness addition is from the outside edge and direction away from that surface.Shell inward is just the opposite of the shell outward one.

Related Placed Features:-

Note: Placed features means you don’t need to create sketch or model to apply this feature tool and you can apply it on the exiting model. Placed features tool helps to improve your design productivity, efficiency and make job easier within smallest steps.

Let us see how to use solidworks shell tool for making hollow models.

How to Use Solidworks Shell Tool

Here I am going to make rectangular shell in which shows how to use this tool, shell property manager, application of uniform thickness & multi-thickness options and shell inward & outward.

Step 1: Create New Part File

Open Solidworks CAD software and create new part file. Then select any one of the default from the Featuremanager designtree like Top, Front or right plane. Here I selected the “Right Plane” and make “NormalTo” using view orientation tool from The Solidworks Headsup toolbar.

Step 2: Create Rectangle Box

Go to the Solidworks sketch user interface, select any type of rectangle sketch tool from the sketch commandmanager and draw on it.

solidwork shell tutorials how to use shell feature tool draw rectangular sketch profiel step 2 1 1024x654

You also dimension it using Smart Dimension tool and here I am give 100 x 50 mm (roughly).

Click on “Exit the Sketch” and go to Features commandmanager. Then select “Sketch” from the Designtree manager and click on the “Extrude boss/base” feature tool to create new 3D rectangle box by extruding it about “100 mm”.

solidwork shell tutorials how to use shell feature tool extrude boss or base recatngle 3d step 2 2

Step 3: Select SolidWorks Shell Tool

From Features Tools


Go to features command manager and click on the “Shell” button to select it.


From Insert menubar

solidwork shell tutorials SELECT SHELL FEATURE TOOL FROM insert menubar features section step 3 2

Go to menubar, click on the “Insert”. From drop down menu, select “Features” and side drop down menu will appear and click on the “Shell”.

Insert -> Features -> Shell

Step 4: Apply Solidworks Shell Tool

Then you can see the Shell propertymanager on your Solidworks Graphics UI and from that you have set as per your design values like shell thickness and select face to remove.

solidwork shell tutorials shell property manager with model shell applicatio preview in yellow color step 4 1

In this, I set the “5 mm” using the thickness spinner and select the top face “face1” to remove. This is “shell inward” application. You can see the shelling preview below.

solidwork shell tutorials shell property manager values set and applications 1024x657

Then click to the green tick button to apply the solidworks shell feature to your rectangular box. You can see the final image below.

solidwork shell tutorials rectangular shell final image

Apply Shell Outward

solidwork shell tutorials apply shell outward preview via shell propertymanager 1024x610

Tick the “Shell outward” option in the propertymanager, the shelling direction will change to outwards. And click on the green button.

solidwork shell tutorials rectangular shell outward final image 1024x638

What will happen if you don’t select Face to Remove?

The Solidwork shell tool still create closed hollow rectangular box with given thickness.

solidwork shell tutorials rectangular shell inward model preview 1024x629

solidwork shell tutorials rectangular shell inward model final image 1024x612

solidwork shell tutorials rectangular shell inward model section view 1024x638

How to Use Solidworks Multi-Thickness Shell

In the same part file, I will show you how to use multi thickness shell feature setting.

Go to FeatureDesignTree manager and right click on the “Shell2” and select “edit feature” which is shown in figure.

solidwork shell tutorials edit shell feature to apply multi thickness settings in shell property manager 1024x451

Then it shows the Shell property manager and from that click on the “Multi-thickness setting” .

solidwork shell tutorial slectvfaces to set the differnt thicknes values for your shell 1024x552

Select faces as you need to change the thickness. For example, select “face 2” and set the special thickness value in Multi-thickness spinner as “10 mm”. Like that you can select other faces also and for each one you have to set separate thickness, if you want to do so.

solidwork shell tutorial faces selection and set values applied 1024x624

Then click on green tick button to finalize it.

solidwork shell tutorialmulti thickness shell final image 1024x654

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